How it Works
REEL
- The operator punches in the list of sets he wants to produce and the necessary parameters (diameter, length, core diameter, bad paper, fill-up, top, etc.).
- He relies on the current floor inventory to reduce overruns and underruns.
- Our system uses special algorithms to calculate the optimal turn-up size by accounting for parameters such as compression, grade history and spool diameter.
- We automatically trigger the turn-up.
AUTOMATED PRODUCTION
TRACKING AND OPTIMIZATION
- All jumbos are automatically identified and tracked with RF ID tags.
- All production data is indexed in great detail by RF ID tags and jumbo roll numbers.
- Our system will automatically identify all paper slabbed or patched in a roll without operator intervention.
WINDERS
- The operator uses information provided by the JumboMaster® to manage automatic stops, paper slabs and patches.
- Our Roll Set Estimator Tool helps the operator make the right decisions about jumbo rolls at the winder.
- Our system will initiate a quick and precise stop or slow down when required.
- Save time with our fast and accurate Automatic Stop on Defects (ADTS).
LINKS
- QCS
- Defect Detectors
- Wrapping Line
- PI
- Drives (Analog or Digital)
- Mill-Wide
- SAP
- Lab Systems
SERVER
- The central server collates and combines all dry-end production information.
Includes all drives (analog or digital), DCS, QCS, defect detectors, mill-wide, SAP, lab systems and wrapping line.
- Get easy access to all dry-end data from anywhere in the mill.
VISUALIZATION STATIONS