Solutions

How it Works

REEL

  1. The operator punches in the list of sets he wants to produce and the necessary parameters (diameter, length, core diameter, bad paper, fill-up, top, etc.).
  2. He relies on the current floor inventory to reduce overruns and underruns.
  3. Our system uses special algorithms to calculate the optimal turn-up size by accounting for parameters such as compression, grade history and spool diameter.
  4. We automatically trigger the turn-up.

AUTOMATED PRODUCTION
TRACKING AND OPTIMIZATION

  1. All jumbos are automatically identified and tracked with RF ID tags.
  2. All production data is indexed in great detail by RF ID tags and jumbo roll numbers.
  3. Our system will automatically identify all paper slabbed or patched in a roll without operator intervention.

WINDERS

  1. The operator uses information provided by the JumboMaster® to manage automatic stops, paper slabs and patches.
  2. Our Roll Set Estimator Tool helps the operator make the right decisions about jumbo rolls at the winder.
  3. Our system will initiate a quick and precise stop or slow down when required.
  4. Save time with our fast and accurate Automatic Stop on Defects (ADTS).

LINKS

SERVER

  • The central server collates and combines all dry-end production information.
    Includes all drives (analog or digital), DCS, QCS, defect detectors, mill-wide, SAP, lab systems and wrapping line.
  • Get easy access to all dry-end data from anywhere in the mill.

VISUALIZATION STATIONS